An integrated, automated and sustainable process
Gherardi Pro employs the innovative vision system that uses artificial intelligence to recognize and place patterns on the fabric and to discard the faults, instantly repositioning the various shirt parts, ensuring the lowest possible consumption.
It is an integrated process that includes an inspection light for the fabric quality control, equipped with a very high resolution camera that communicates with the pattern makers program, giving them information about the line’s pitch, the square and the print.
The checked and parameterized fabric is placed in an automatic warehouse, located behind a latest generation AI cutting machine, that works with single cloth.
This automatic machine performs a list of jobs uploaded to the system, cutting the precise pieces (as a result there is no need to manually review them, the same goes for particular fabrics) and discarding the previously reported faults, automatically and instantly repositioning all the shirt parts in order to minimize waste (so optimizing the consumption).
All in a logic of reducing both the environmental impact because this cut doesn’t need paper, but also for a greater protection of our employees, who before had to trim the excess pieces with the band saw and last but not least to achieve a greater efficiency in what we do.
